Rotterdam Processing Facility facility
Chemical Processing · Rotterdam, Netherlands

Rotterdam Processing Facility

A custom pumping modernization restored hydraulic balance across a major processing facility while reducing maintenance exposure.

SystemAF-P900 Process Pump System
Illustrative result28% lower energy consumption
Engineering breakdown

Hydraulic balance restored for continuous production.

Constraints

Aging pumps were forcing the facility to run around hydraulic imbalance, increasing energy draw and creating maintenance windows that interrupted production.

Engineering decisions

Axiom mapped the existing duty cycle, selected an AF-P900 train, optimized the system curve, integrated VFD control, and supported staged commissioning around live production.

Commissioning approach

A tuned system curve, VFD control, and staged commissioning sequence connected pump selection to the live production constraints.

Measures

28% energy reduction · 41% lower maintenance cost · 99.6% system availability

28%Energy reduction
41%Lower maintenance cost
99.6%System availability

Portfolio disclosure. The outcomes above are illustrative scenario references, not verified customer or business results.

System visual / illustrative

Three decisions held the upgrade together.

The duty cycle, system curve, and commissioning window shaped the pump-train decision around live production.

AF-P900 process pump cutout used to illustrate the Rotterdam systemAF-P900 / SYSTEM VIEW
  1. 01

    Map the duty and system curve

    Map the operating envelope before selecting the pump train so the equipment decision stays tied to the process.

  2. 02

    Integrate variable-speed control

    Evaluate VFD control against the operating profile and the response the process actually needs.

  3. 03

    Commission in stages around live production

    Use staged checks, readings, and handoff records to keep the intervention aligned with live production windows.

Conceptual data view

System curve / pump curve

Not to scale
Conceptual pump and system curve intersectionTwo illustrative curves intersect at a duty point. No measured project data is represented.Illustrative duty pointSystem curve (concept)Pump curve (concept)Head / ΔPFlow / Q0Q*max

Conceptual only: the intersection illustrates how duty, pump selection, and control intent are reviewed together. It is not a measured performance curve.

Visual note. The system path and curve are conceptual and not to scale; use approved project data for any real selection.